In-Die Sensor Training
Contents:
 | Product Summary |
| Key Features |
| Benefits |
| Reviews |
| Terms |
| Sign Me Up |
Training Summary
This course is
targeted at Tooling and Controls level personnel that have a basic knowledge of
Metalforming. Some basic math skills and familiarity with electronics are
recommended.
All systems for control and/or monitoring require the use of sensors. The application of sensors into the process provides an order of magnitude improvement in benefits since the sensor actually monitors the parameter in question. Application of in-die sensors, insitu (Webster's) requires a thorough understanding of the sensor technology, how it is best applied, fabrication methods, and best practices. This course provides the in-class education and the in-lab experience to gain a good foundation in the application of sensors inside the process, i.e. in the die.
The Lab session provides an opportunity to apply this knowledge to
the real-world with the close support of the instructor. During the lab the student
will build there own strain-link and then test it on a signatureACE system. At the
conclusion of the course the student has hands-on experience with applying force sensors
to tooling. The course will build additional skills relating to making robust
sensors and soldering techniques.
Key Features
| The only course available the teaches application of strain gauges specifically
to tooling. Originally ST recommended that our customers take a course from Micro Measurements. This course provides an excellent background into the theory, design, and application of strain gauges. However, we found that students who attended this the MM class remained in constant contact with us in order to apply the methods learned to tooling. There was also much information learned that was not pertinent to the intended use of the student. ST decided what was needed was a course which utilized the information in the MM course that was pertinent to the Metalforming industry, specifically the application of sensors to tooling.
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| An In-Die Sensor Tooling Lab ST added a lab in which sensors typical of those to be used are applied to materials similar to those used and the work is performed in a environment similar to that in most plant tool rooms. The student leaves the lab knowing that the process of making there own gauges is simple and does requires tools found in most plants.
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| Sensors covered in the class include many different types of technology |
The class room includes the application and use of strain gauges, piezo devices, analog proximity sensors, laser sensors and other types of devices capable of solving the need for a sensor. Examples of real-world use of these sensors are included.
| Small class size - Participation limited to 6 students. |
Very personal attention is given to each student to assure a complete understanding of the techniques so students are immediately productive with the knowledge they have gained. Most students, after attending this class, rush back to their plants with a project they want to implement and they get it done.
| Student builds usable strain link and keeps it to use at the plant. |
The outcome of the lab is a usable strain link, which although crudely packaged, it can be applied to process in the plant for immediate results.
| Dinner is provided and members of ST staff will accompany students and entertain any questions. |
An informal dinner will be hosted by ST staff where students can discuss their applications with the experts and in confidence, if need be, thereby providing the foundation for the student to apply their new knowledge upon their return to the office.
Benefits:
| Focused Content Limits Needs for Other Courses |
Very focused and non-general content since this course is targeted at the specific group of students who will build and apply sensors in the Metalforming industry.
| Usually Scheduled for Thursdays and Fridays |
Provides opportunity to lower travel costs.
| Students Can Begin Applying Knowledge Immediately After the Course |
The lab provides a very focused application of concepts learned in the class before they get stale.
Reviews:
| To date, all attendees, except one, have rated this course as "a great value!" and recommend that it be targeted at sensor engineers and tool engineer/toolmakers. |
| This course exceeded expectations in areas relating to content, empowerment to usage, and enlightenment to applications. The instructors knowledge, presentation and support also exceeded expectations. In fact, of the 16 factors covered in our Training Evaluation Form better than 98% of the responses were "exceeded" or "met" expectations. |
| "Very comprehensive"; "...took a lot of the mystery out of load/strain gauging"; "course taught critical success factor of 'best' placement" RES Manufacturing, Milwaukee, WI |
| "Very instructive on gauging and applications. All questions were very well addressed with outstanding solutions and knowledge. A+. Would like it to be longer with more lab!" Tony Odel, Brown Corporation. |
Terms & Pricing:
| Price is quoted $2400 per company for the first person from that company. Additional personnel from the same company cost is $800/person. Lab fee of $200 applies to each attendee which includes the InSitu Sensoring Manual, a comprehensive guide to design and construction of in-die force sensors and in-die analog dimensional measurements. |
| A deposit of 50% of the cost of the course is required in advance. The deposit will be refunded if the student notifies ST in writing or by fax 10 days before scheduled start date. |
| The course limited to 6 attendees. In some cases we will increase class size if individuals from the same company share the lab. |
| All materials necessary for the course and loan of all tools needed are covered in the lab fee. |
| Dress is casual. It is not recommended that good clothing be worn to the lab. |
| ST will provide lunch and dinner the first day and lunch the second day. Snacks will also be provided. |
| Economical accommodations are located next to ST offices with shuttle service to the airport. A rental car is not required. |
Sign Me Up - Training Registration Form
